Expert Gu Chaoying → Changzhou "Heavy Division Gearbox" manufacturing "reduction" expert style is dazzling

Gu Chaoying Lecture by expert Gu Chaoying 2016-06-17

Brand Enterprise: Jiangsu Changzhou City Heavy Industry Gear Box Manufacturing Co., Ltd.

Contact: Wang Yuncai, General Manager

Mobile phone: 13921091868

 

      Changzhou, Jiangsu is a prefecture-level city in Jiangsu Province. It is located in the south of the Yangtze River, on the shore of Taihu Lake, and in the center of the Yangtze River Delta. It forms a "Suzhou, Wuxi" metropolitan area together with Suzhou and Wuxi. Changzhou is a famous historical and cultural city in China with a history of about 3200 years. It used to have names such as Yanling, Piling, Pitan, Jinling, Changchun, Changzhou, and Wujin. The name of Changzhou. The city was established in 1949. As of 2015, Changzhou has jurisdiction over five administrative districts: Tianning District, Zhonglou District, Xinbei District, Wujin District, and Jintan District, and a county-level city of Liyang City, with 21 sub-district offices, 37 towns, 807 administrative villages, and 323 The neighborhood committee has a total area of 4385 square kilometers. In 2015, the Wujin District and Qishuyan District of Changzhou City were abolished, and a new Wujin District was established. The original Wujin District (excluding Benniu Town, Zhenglu Town, and Zou District Town) and Qishuyan District’s administrative regions shall be the newly established Wujin District Administrative area, Wujin District People's Government in No. 28 Yanzheng Middle Avenue, Hutang Town. The county-level Jintan City is abolished and Jintan District, Changzhou City is established. The former administrative area of Jintan City is the administrative area of Jintan District. The People's Government of Jintan District is located at No. 88 Huayang South Road, Xicheng Street. Benniu Town in Wujin District was placed under the jurisdiction of Xinbei District, Changzhou City, Zhenglu Town in Wujin District was placed under the jurisdiction of Tianning District, Changzhou City, and Zou District Town in Wujin District was placed under the jurisdiction of Zhonglou District, Changzhou City. While the Qishuyan District was abolished, the Qishuyan Economic Development Zone was renamed Jiangsu Changzhou Economic Development Zone with the approval of the provincial government.


 

      In a beautiful city with excellent urban planning, there is a very good company stationed here, that is: Jiangsu Changzhou Heavy Industry Gearbox Manufacturing Co., Ltd., which is located in the center of the Yangtze River Delta and enjoys the reputation of "heavy industry base". Changzhou, as a professional high-end reducer manufacturing and processing enterprise, has always adhered to honesty and customer first, and has been unanimously recognized by customers at home and abroad with first-class products and high-quality services. The company is a high-strength and high-tech comprehensive enterprise integrating R&D, design, manufacturing, sales and after-sales of reducers, focusing on the plastic machinery industry and rubber machinery industry, with a wide range of products.

 

    At present, China has become one of the very large plastic and rubber production and consumption countries in Asia, and it is the fastest growing and larger market in the world. The Yangtze River Delta with Shanghai as the center is an important advanced manufacturing base in the world. It has formed a strategic industrial cluster with international competitiveness such as plastics, fibers, rubber, resins, chemicals, industrial textiles, packaging, etc. One of the world's most important advanced manufacturing production bases integrating production, processing, international marketing and strong business functions. It is also the best window for more companies in the chemical industry, chemical fiber, plastics, etc. to push into the domestic and international markets.

 

      Looking back at the 2011-2012 period, the overall operating indicators of China's reducer manufacturing industry showed an overall growth trend. In 2012, the industry's total industrial output value was 65.808 billion yuan, an increase of 8.06% over the previous year; sales revenue was 64.365 billion yuan, an increase over the previous year 7.23%; the total assets and liabilities of the industry are 52.378 billion yuan and 26.805 billion yuan respectively. Under the new statistical caliber, in 2012, there were 439 enterprises with an industry scale (20 million yuan) and above, with 74,701 employees and a total profit of 4.704 billion yuan. Because the downstream application industries of the reducer mainly include various fields of the national economy and national defense industry such as lifting and transportation, cement building materials, heavy mining, metallurgy, electric power and aviation and marine use. It is also due to the strength of the downstream market, which has led to a promising prospect for the development of China's reducer industry. During the "Twelfth Five-Year Plan" period, China's lifting and transportation equipment manufacturing industry will continue to maintain a momentum of rapid growth, benefiting from this reducer demand will also be effectively stimulated. For example, the cement machinery industry has a broader prospect for growth in the demand for reducers, and the cement machinery industry will develop in a more reasonable direction. Reducer is the second major category of general machinery and equipment used in cement machinery. Its market prosperity will inevitably continue to rise along with the strong demand of the cement machinery industry; the metallurgical machinery industry has a relatively optimistic outlook on the demand for reducers. "And during the "13th Five-Year Plan" period, environmental protection and large-scale high-efficiency steel smelting equipment will usher in a new round of rapid growth. As an important supporting product of metallurgical equipment, the demand for reducer in metallurgical equipment will also be effectively stimulated. Therefore, China's reducer industry will continue to maintain a momentum of rapid growth during the last ten years. China's reducer industry will achieve an average annual growth rate of more than 10%. By 2017-2018, the income of the reducer industry will exceed the range of about 108-110 billion yuan.

 

      Jiangsu Changzhou Zhongke Gearbox Manufacturing Co., Ltd. specializes in the production and sales of reducers, hardened surface gearboxes, hardened surface gearboxes, plastic extruder special hardened surface gearboxes ZLYJ, SZ series reducers, electrical machinery special reducers , Rubber and plastics. Rubber machinery dedicated ZDY.ZSY.ZFY series reducer, open mixer, internal mixer, flow film machine, calender series reducer, DBY.DCY series hard tooth surface gear reducer, B series (B09- B6). X series (X1-X9) cycloid reducer, four series of R, S, K, F series reducer. Chemical reactor frame, design, development, manufacturing, and production of various non-standard reducers. The products mainly serve the industries of mining, smelting, oil fields, steel mills, construction machinery, hoisting machinery, especially plastic machinery and rubber machinery. The company has excellent equipment and strong technical force. It has imported gear detectors, precision roundness detectors, closed gear transmission loading test benches, and German imported multi-purpose furnace heat treatment, processing and heat treatment equipment. Every process is strictly controlled and inspected from entering the factory to heat treatment, from processing to assembly, from packaging to handling, forming a comprehensive and durable quality control system from top to bottom.

      As the saying goes: the good products of Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. can not only win market shares at home and abroad, but also win the high support and trust of more downstream customers. The company pays taxes for the country, and the company is An enterprise that emphasizes "integrity" has always done "big things" that "benefit the country and the people", and it is also a good thing that benefits itself more. The cruel facts of today’s society are: those who are able go, those who bear the bear, good products are enduring, products that do not have competitive strength are constantly being eliminated by the times, the market is full of unlimited business opportunities, and risks are everywhere. , Only by constantly working hard and moving forward can we strive to become the real strong in the industry. It is inevitable that the strong will lead the way, and it is expected that the weak will withdraw from the market. As some critics have put it, it is: "This society looks like the market is shuffling the cards on the surface, but in fact it is shuffling people behind it, all those who are lazy, exaggerated, speculative, greedy, and dishonest..., It will surely step into history slowly. The future will always belong to people who value cooperation (including cooperation with peers, but also cooperation with people in other fields), honesty, understanding of trends, broad-mindedness, advancing with the times, and full of positive energy. At this time, Each of our companies in China really needs to constantly build an upgraded version of themselves, stand in line with people full of positive energy, and win in the future together. Because this era needs to "advance with the times", assuming you rest. Latecomers will catch up or even surpass you, so that the "cheese" you have may be robbed by others.

 

 

 

Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. pays more attention to the use of talents and the establishment and creation of a better R&D and service team to work hard for the enterprise. Jiangsu Changzhou Heavy Industry Gearbox is specialized in the production of zlyj series of single-screw plastic extrusion Machine reducer manufacturers. The company has more than 40 years of old engineers with more than 40 years of experience in reducer design and production, and a professional production and service team. All zlyj series gearboxes are made of high-quality raw materials, and the bearings are from Wafangdian's second-largest supplier. The gears are strictly in accordance with the reducer production process, fine turning-gear hobbing-drilling-heat treatment-surface grinding-internal grinding-gear grinding, etc. Process. All products can be shipped from the factory after they have passed the test for two hours. The ZLYJ, ZLZJ, and ZSYJ series reducers are special transmission devices with thrust seats designed for plastic and rubber single-screw extruders. The six sides of the machine can be installed vertically and horizontally. The company treats every product meticulously and takes good care of it. It treats the product as its own eyes and cannot tolerate a grain of sand. Because all employees in the company have regarded hard work as a good habit, rather than a three-minute heat, only the real "lasting and eternal persistence" is the kingly way of running a business.

 

      Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. is also very strict in product selection. It is even better in terms of design concepts. It strives to create its own branded products to meet the needs of many downstream customers, so that the good products developed by itself have more advantages. Outstanding, more able to make greater contributions to improving the efficiency of many industries. For example: ZLYJ, ZSYJ hard tooth surface series product design adopts the technical specifications stipulated in JB/T9095.1-1999.

      Gears and shaft parts are made of high-strength 20CrMnTi and 20CrMnMo alloy steel, which are processed by carburizing, quenching, and gear grinding. The gear strength is high, and the tooth surface accuracy reaches GB10095-88, level 4-6. Tooth surface hardness is HRC58-62. The front end of the hollow shaft is equipped with an over-spec thrust bearing to withstand the recoil force of the screw. The gearbox adopts cone and double row self-aligning cylindrical roller bearings to greatly extend the service life. It adopts high-quality double-layer imported seals and high-strength fasteners, and is designed with an oil pump forced circulation system. Some models can add a water cooling system according to requirements to increase the use of power. This machine has the characteristics of small size, beautiful appearance, high carrying capacity, stable transmission, low noise, high efficiency and long service life. Product performance has reached the international advanced level. ZLYJ hard tooth surface products are the most widely used, with a life span of more than ten years, high precision and strength, and are the first choice. ZLYJ transmission speed ratio is in the range of 8-20, preferably 10; 12.5; 14; 16 are commonly used.

 

 


Compared with similar products in the same industry, the series products of Jiangsu Changzhou City Heavy Branch Gearbox Manufacturing Co., Ltd. have the following features and advantages:


1. It has a complete range of specifications, with more specifications than the national standard, as many as more than 40 specifications and models, and a wide range of adaptations.


2. The installation dimensions of the products of the same specification and the installation dimensions of each manufacturer are unified, which provides convenience for maintenance and replacement.


3. The gears increase the width and modulus of the tooth surface, and the thrust bearing is reasonably enlarged to improve the load-bearing capacity and overload insurance coefficient. Overcome the design shortcomings of the old specifications. Overcome the shortcomings of the original model with a small overload insurance coefficient due to a small high-speed gear module.


4. Advanced heat treatment and gear grinding technology, 20CrMnTi art numerical control carburizing, flaw detection, Swiss Leishall NZA300.ZB700 worm grinding wheel gear grinding machine, German Hafler forming gear grinding. All teeth are measured, reaching 4-6 grades of accuracy.


5. Warranty period of 1 year, quality tracking service


      Lubrication and maintenance of the reducer: Before putting it into operation, put the recommended model and value of grease into the reducer. The reducer is lubricated with lubricating oil. For the vertically installed reducer, since the lubricating oil may not guarantee the reliable lubrication of the uppermost bearing, additional lubrication measures are adopted.

 

      Before operation, inject an appropriate amount of lubricating oil into the reducer. The viscosity of lubricating oil is selected according to the following list. The reducer is usually equipped with an oil filling hole and an oil drain plug. Therefore, the installation location must be specified when ordering the reducer. Note: For applications with unconventional working conditions, please consult the manufacturer. The working oil temperature cannot exceed 80°C. The life-time lubricated combination reducer is filled with synthetic oil in the manufacturer. In addition, the reducer is usually supplied without lubricating oil, and comes with an oil filling plug and an oil drain plug. The quantity of lubricating oil for the reducer listed in this catalog is only an estimate. Set the position of the oil level plug according to the installation position specified when ordering to ensure correct oil filling. The oil filling amount of the reducer should be determined according to different installation methods. If the transmission power exceeds the heat capacity of the reducer, an external cooling device must be provided.

 

      It can be said that Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. has been working hard and forging ahead over the years, using practical actions to fully reflect its true value, because the company's series of high-quality brand products have been sold to Germany and Poland. , Egypt, Indonesia, Israel, Pakistan and other countries, being highly appreciated and recognized by so many downstream customers at home and abroad is the company's most satisfactory answer to the society and the world.

 

     

Precautions for the inspection and maintenance of the reducer of Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd.:


1. The reducer should be firmly installed on a stable level foundation or base, the oil in the oil drain groove should be drained, and the cooling air circulation should be smooth. The foundation is unreliable, which will cause vibration and noise during operation, and cause damage to bearings and gears. When the transmission coupling has protrusions or adopts gears or sprockets for transmission, consider installing protective devices. When the output shaft bears a large radial load, a reinforced type should be selected.


2. Install the device according to the regulations to ensure that the staff can easily approach the oil mark, vent plug and oil drain plug. After the installation is in place, the accuracy of the installation position should be comprehensively checked in order, the reliability of the pressing of the fasteners, and the flexible rotation after installation should be possible. The reducer adopts oil pool splash lubrication. Before operation, the user needs to remove the screw plug of the vent hole and replace it with the vent plug. Check the height of the oil level line by opening the oil level plug screw according to different installation positions. Add oil from the oil level plug until the lubricating oil overflows from the oil level plug screw hole. Load trial run, the time shall not be less than 2 hours. The operation should be stable, without impact, vibration, noise and oil leakage. Any abnormality should be eliminated in time. After a certain period of time, the oil level should be checked again to prevent possible leakage from the casing. If the ambient temperature is too high or too low, the grade of the lubricant can be changed.


3. When installing the reducer, attention should be paid to the centering of the transmission center axis, and the error should not be greater than the compensation amount of the coupling used. Good alignment can prolong the service life and obtain ideal transmission efficiency.


4. When installing the transmission parts on the output shaft, it is not allowed to hit with a hammer. Usually use the assembly fixture and the internal thread of the shaft end to press the transmission parts in with bolts, otherwise it may cause damage to the internal parts of the reducer. It is best not to use rigid fixed coupling, because improper installation of this type of coupling will cause unnecessary external load, which will cause early damage to the bearing, and even cause the output shaft to break in severe cases.


 

      After 2016, Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. continues to adhere to the business tenet of "innovation, integrity, brand, and win-win", rooting in Changzhou, serving China, facing the world, making every effort to build its own brand, and dedicated to the world. Customers provide more high-quality series of good products to meet actual needs. In the days to come, the company is also more willing to cooperate sincerely with downstream customers in various countries around the world, develop together, and make progress together. Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. emphasizes honesty. The company's series of products are reasonable in price and reliable in quality. It is also one of the best choices for downstream customers. Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. is very grateful for the love of all partners, and will give back to customers with better product quality, more sincere, and high-quality services. Customers are welcome to call and talk in detail. If any friend needs the supply of goods now or in the future, you can call the contact hotline provided below, I wish you a happy cooperation and achieve a win-win effect!

 

      Finally, I sincerely wish that the "war eagle" in the industry of Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. will fly farther and higher, so that the "integrity" mask of personality and charm will fly across the motherland and the "sea". On the other side, strive to make the business of domestic demand and export foreign exchange more perfect, and continue to make the "cake" bigger. In the future, Jiangsu Changzhou City Heavy Industry Gearbox Manufacturing Co., Ltd. will make its own product sales increase even more on the premise of its own hard work, let the company's benefits speak, and let quality and high quality become the eternal pride of the brand. Let's work together! Success always belongs to the brave running on the road!

 

Unit name: Jiangsu Changzhou City Heavy Branch Gearbox Manufacturing Co., Ltd.


Contact: Wang Yuncai, General Manager


Mobile phone: 13921091868


Fax: 0519-88807568


Phone: 0519-88808318


After-sales service: 0519-88807018


Website: http;//www.chilunxiang.cn




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